Commercial Space Hardware Only — No ITAR. Factorem manufactures commercial space hardware under EAR99 and equivalent regulations. We do not manufacture ITAR-controlled hardware or space articles listed on the US Munitions List (USML).

Commercial Space Hardware

Precision Manufacturing for Commercial Space Hardware

Satellite structure panels, optical payload housings, attitude control hardware, and thermal management components — with AMS materials, full traceability, and engineering review on every order.

±0.005mm

Precision tolerance

12 days

Standard lead time

98%

On-time delivery

ISO 9001

Certified

Space tech manufacturing

What We Make

Space Hardware, Built to Spec

From satellite structure panels to precision optical payload housings — space-grade hardware with full material traceability and engineering review on every order.

Satellite Structure Panels

Satellite Structure Panels

Tolerance±0.005mm flatness
MaterialAL 7075, Ti-6Al-4V inserts
FinishHard anodize / black anodize
Optical Payload Housings

Optical Payload Housings

Tolerance±0.005mm bore
MaterialAL 6061, Invar 36
FinishBlack anodize / electroless Ni
Attitude Control Hardware

Attitude Control Hardware

Tolerance±0.005mm
MaterialAL 7075, Ti-6Al-4V
FinishHard anodize Type III
Thermal Control Components

Thermal Control Components

Tolerance±0.01mm
MaterialAL 6061, CuW
FinishElectroless nickel plate
RF & Microwave Payload Housings

RF & Microwave Payload Housings

Tolerance±0.005mm
MaterialAL 6061, AL 7075
FinishElectroless nickel / chromate
Solar Array Deployment Hardware

Solar Array Deployment Hardware

Tolerance±0.01mm
MaterialAL 7075, SS 17-4 PH
FinishHard anodize / passivation
Separation & Release Hardware

Separation & Release Hardware

Tolerance±0.005mm
MaterialSS 17-4 PH, Ti-6Al-4V
FinishPassivation / electroless Ni

Custom geometry

Why Space Orders Fail

The Problems We're Built to Prevent

Most machine shops have no frame of reference for space-grade requirements. These are the failure modes that result when hardware reaches integration — or worse, orbit.

Mass Budget Compliance

Lightweighting pushes wall thickness to the edge of machinability.

Space hardware optimised for mass budget routinely has 0.3–0.8mm walls. Shops without experience in thin-wall fixturing deliver parts that are dimensionally correct on the machine and out-of-spec in the assembly — with no recovery path at integration.

DFM review flags thin-wall geometry, recommends fixturing strategy, and sequences operations to minimise distortion.
Thermal Cycling & CTE

Mismatched CTE causes dimensional drift across orbital thermal cycles.

Orbital hardware experiences temperature swings from −180°C to +120°C per cycle. Multi-material assemblies with mismatched coefficients of thermal expansion develop stress concentrations and alignment drift that undermine optical and mechanical performance over mission life.

We flag CTE mismatches during DFM and recommend low-CTE materials — Invar 36, Ti-6Al-4V — where dimensional stability across thermal cycles is critical.
Vibration & Shock Documentation

Launch qualification requires full traceability from raw material to finished part.

Space qualification programs require material traceability, dimensional inspection records, and surface finish documentation traceable to each part serial number. Suppliers who don't maintain this chain create gaps that either delay qualification or require full rework at programme cost.

Every order ships with MTR to AMS spec, Certificate of Conformance, CMM inspection report, and finish documentation — traceable to the part, not the batch.

Our Process

How a Space Hardware Order Works at Factorem

From STEP file to delivered part — with space-specific engineering review and full qualification documentation at every stage.

1

Upload STEP File + Drawing

STEP, IGES, or 2D drawing accepted. Include material specification (AMS grade), surface finish callouts, and any assembly or qualification context. Quote returned within 24–48 hours. NDA available on request.

2

Engineering DFM — Space-Specific Review

Your engineer reviews AMS material specification, CTE compatibility, thin-wall fixturing strategy, surface finish outgassing suitability, and tolerance achievability — before a single chip is cut. Issues are flagged and resolved upfront.

CTE mismatch reviewMaterial cert (AMS / ASTM)Thin-wall fixturing strategy
3

Material + Finish Selection Confirmed

We confirm AMS alloy grade, surface finish type (and outgassing suitability where relevant), and any special requirements before order confirmation. All specifications documented in the work order — no assumptions passed to the shop floor.

4

Manufacture + In-Process QC

3-axis and 5-axis CNC machining with in-process dimensional checks. CMM inspection on critical features. Surface finish verified at source — coating type and thickness confirmed before shipment.

5

Delivered with Full Qualification Documentation

Material Test Report (MTR to AMS spec), Certificate of Conformance, dimensional inspection report, and surface finish certification ship with every order. 12-day standard lead time. First Article Inspection reports on request.

Material Test Report (MTR)Certificate of ConformanceCMM inspection report

"Factorem flagged a CTE mismatch in our optical payload housing design before we went to production — saving us a qualification failure and a full design iteration. Every part shipped with the documentation our integration team needed on day one."

Commercial Space Customer

NewSpace · Hardware Engineering

300+

Engineering teams served

150+

Vetted SEA suppliers

98%

On-time delivery rate

0

Critical rejections at QC

Certifications & Standards

ISO 9001:2015 Quality Management (TÜV SÜD)
AS9100-capable suppliers available in network
MTRs & CoCs to AMS spec on every order

FAQ

Common Questions from Space Hardware Teams

WhatsApp Chat